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Biotech ingredients that make profit to surge up to 21% and improve quality of milling products
Cheaper grain in the milling blend simultaneously enhancing flour parameters
Visible results right away:
Lowers energy consumption and machinery wearout up to 35% due to more gentle grinding
Every batch of flour meets the standards of the most demanding customers through ensuring manageable and stable results
Revealing the essence of the grain and improving results on each consecutive step of production.
We proudly present a product to boost both your output and flour quality.
GRAIN IMPROVERS technology increases the efficiency of grain conditioning by enzyme composition that ruptures the grain shell while preserving the sub-aleurone layer rich in protein and vitamins.
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GRAIN IMPROVERS intensifies the separation of shell from endosperm
The peripheral endosperm layer cells contain ~54% protein, while the center layer cells contain only ~8%.
(Kent, 1966)
The proportion of ash in flour is lower by 0.05-0.1%
Protein quality and quantity grows by 0.1-0.5% in final product
Natural increase in color: yellowness, lightness, whiteness
Improved dough rheology and bread quality without flour additives. The effect is brought by higher content of gluten with better characteristics, good particle size distribution and optimized starch damage.
Fewer bran inclusions in pasta, ash content in flour is lower by 0,05-0,1%.
Protein quality and quantity grows by 0.1-0.5% in final product
Natural increase in yellowness (b) by +1-3 points and lightness (L) by +2-5 units. Reduction of gray pigment content.
The enzymatic composition positively reflects on the dough rheology, especially on its strength, elasticity and extensibility. This is due to granulometric composition, the moisture-retaining ability of the dough and growth of protein amount.
Increasing the yield of semolina by 3-6%
More valuable protein is collected around the germ, which gives additional +0.5% protein in each batch.
+1.5% more starch is preserved, preventing its loss during the production process.
Further processing of starch will be easier, since we get a cleaner product without any signs of contamination.
More valuable elements of the grain are saved for subsequent processing and utilization. And furthermore, it decreases the pollution of sewage and waste.
Thanks to corn moisture stabilization, presses need less strain for production and the manufacturing process becomes reliable. As a result, production outcomes become more predictable.
Our tests show a remarkable decline in the falling number of rye and triticale. For rye the parameter reaches the bottom at over 35% and for triticale it is up to 27%, which helps to improve the quality of the final product.
Final products contain less chemicals, and the proportion of ash in each batch goes down.
The enzymatic composition carefully saves crucial elements of grains, which leads to the dough rheology improvement
The mill's energy consumption is optimized, contributing to both production sustainability and cost reduction
Patented Worldwide in 15 countries
No trace in the grinding products
It is a dry powder, which is applied to damp grain with a basic microdosing unit. It is either installed to the moistening machine or to the distribution conveyor after the wetting process.
The grain with Grain improvers goes to the conditioning bunker for 8+ hours where the enzymes break the bond between shells and endosperm.
No change of equipment required
No drastic change in production process required
It is a dry powder, which is applied to damp grain with a basic micro-dosing. It is either installed to the moistening machine or to the distribution conveyor after the wetting process.
The grain with Grain improvers goes to the conditioning bunker for 8+ hours where the enzymes break the bond between shells and endosperm.
Patented Worldwide in 15 countries
No trace in the grinding products
No change of equipment required
No drastic change in production process required
From a leading French factory with the highest purity and no by-products
Safety
No GMO
No Toxic metals
No antibiotics
Natural
Pure grain enzymes and vitamins without harsh synthetic substances
Clean label
Leaves no trace in the grinding products
Health Certificate
Each enzyme is backed by a world-class health certificate
Halal
Each enzyme is approved halal certified
* genetically modified organisms including mycotoxins
Strong dependence on grain quality and price
3 cleaning machines and loss of valuable endosperm
Roller replacement every 6-8 months
Limited opportunity of achieving a greater proportion of high-quality
Coercion to buy flour additives to upgrade flour quality
Not to meet customer standards
Receiving endless quality complaints and being nervous
ADDITIONAL EXPENSES
AND STRESS
Wide range of choice for the price and quality of grain
No additive peeling, which leads to the energy preservation required for production and saving of the nutrients in the final product
Roller replacement once every 16-18 month
Ample opportunities to increase the proportion of high-quality flour up to 19%
Effective extraction of natural grain components
Easily comply with the high requirements of clients
Ensured quality and no worries
+21% additional profit
and enjoy the outcome
+23.56% profit from each ton (+5.3 EUR per ton)
+3% share of T650 (from 75 to 78%)
-5.34% energy consumption (from 13.1 to 12.4 EUR/ton)
-3.8% grain costs (replacing 12.5 with 11.5% protein grain)
Capacity 500 tons per day
Utilization ~25 days per month
Request: To produce the best flour that corresponds to all the UN high standards at the cheapest cost possible to win tenders.
| Grain price,EUR/ton | GI price, EUR/ton | Yield/ton, % | Revenue/ton, EUR | Energy consumption/ton, kW | Energy cost/ton, EUR | Profit (including labor costs),EUR/ton | Additional profit caused by using GRAIN IMPROVERS, EUR/ton | ||||
| Т650 | Bran | Т650 | Bran | ||||||||
| Before | 320 | 0 | 75 | 25 | 292.5 | 70 | 131 | 13.1 | 22.5 | ||
| After | 310↓ | 8 | 78↑ | 22 | 304.2 | 61.6 | 124↓ | 12.4↓ | 27.8 | 5.3 | 23.56% |
| Before | After | ||
| Grain price,EUR/ton | 320 | 310↓ | |
| GI price, EUR/ton | 0 | 8 | |
| Yield/ton, % | Т650 | 75 | 78↑ |
| Bran | 25 | 22 | |
| Revenue/ton, EUR | Т650 | 292.5 | 304.2 |
| Bran | 70 | 61.6 | |
| Energy consumption/ton, kW | 131 | 124↓ | |
| Energy cost/ton, EUR | 13.1 | 12.4↓ | |
| Profit (including labor costs),EUR/ton | 22.5 | 27.8 | |
| Additional profit caused by using GRAIN IMPROVERS, EUR/ton | 5.3 | ||
| 23.56% | |||
+9.03% profit from each ton (+4.6 EUR per ton)
+3% overall yield (from 77% to 80%)
+12% share of T400 (from 25 to 37%)
-9.23% energy consumption (from 13 to 11.8 EUR/ton)
Capacity 400 tons per day
Utilization ~25 days per month
Request: To increase the yield of T400 flour.
| Grain price,EUR/ton | GI price, EUR/ton | Total | Yield/ton, % | Revenue/ton, EUR | Energy consumption/ton, kW | Energy cost/ton, EUR | Profit (including labor costs),EUR/ton | Additional profit caused by using GRAIN IMPROVERS, EUR/ton | ||||||
| Т400 | Т500 | Bran | Т400 | Т500 | Bran | |||||||||
| Before | 325 | 0 | 77 | 25 | 52 | 23 | 122.5 | 223.6 | 66.7 | 130 | 13 | 50.95 | ||
| After | 325 | 8 | 80↑ | 37↑ | 43↓ | 20↓ | 181.3↑ | 184.9↓ | 58↓ | 118↓ | 11.8↓ | 55.55↓ | 4.60 | 9.03% |
| Before | After | ||
| Grain price,EUR/ton | 325 | 325 | |
| GI price, EUR/ton | 0 | 8 | |
| Total | 77 | 80↑ | |
| Yield/ton, % | Т400 | 25 | 37↑ |
| T500 | 52 | 43↓ | |
| Bran | 23 | 20↓ | |
| Revenue/ton, EUR | Т400 | 122.5 | 181.3↑ |
| Т500 | 223.6 | 184.9↓ | |
| Bran | 66.7 | 58↓ | |
| Energy consumption/ton, kW | 130 | 118↓ | |
| Energy cost/ton, EUR | 13 | 11.8↓ | |
| Profit (including labor costs),EUR/ton | 50.95 | 55.55↓ | |
| Additional profit caused by using GRAIN IMPROVERS, EUR/ton | 4.60 | ||
| 9.03% | |||
+17.08% profit from each ton (+8.7 EUR per ton)
+1% overall yield (from 77% to 78%)
+3% share of T400 (from 25 to 28%)
-7.69% energy consumption (from 13 to 12 EUR/ton)
-3.8% grain costs (replacing 12.5% protein grain to equal proportion of 11.5 and 12.5% protein grain)
Capacity 200 tons per day
Utilization ~25 days per month
Request: To save money on grain, while increasing flour quality.
| Grain price,EUR/ton | GI price, EUR/ton | Total | Yield/ton, % | Revenue/ton, EUR | Energy consumption/ton, kW | Energy cost/ton, EUR | Profit (including labor costs),EUR/ton | Additional profit caused by using GRAIN IMPROVERS, EUR/ton | ||||||
| Т400 | Т500 | Bran | Т400 | Т500 | Bran | |||||||||
| Before | 325 | 0 | 77 | 25 | 52 | 23 | 122.5 | 223.6 | 66.7 | 130 | 13 | 50.95 | ||
| After | 312.5↓ | 8 | 78↑ | 28↑ | 50↓ | 22↓ | 137.2↑ | 215↓ | 63.8↓ | 120↓ | 12↓ | 59.65↓ | 8.70 | 17.08% |
| Before | After | ||
| Grain price,EUR/ton | 325 | 312.5↓ | |
| GI price, EUR/ton | 0 | 8 | |
| Total | 77 | 78↑ | |
| Yield/ton, % | Т400 | 25 | 28↑ |
| T500 | 52 | 50↓ | |
| Bran | 23 | 22↓ | |
| Revenue/ton, EUR | Т400 | 122.5 | 137.2↑ |
| Т500 | 223.6 | 215↓ | |
| Bran | 66.7 | 63.8↓ | |
| Energy consumption/ton, kW | 130 | 120↓ | |
| Energy cost/ton, EUR | 13 | 12↓ | |
| Profit (including labor costs),EUR/ton | 50.95 | 59.65↓ | |
| Additional profit caused by using GRAIN IMPROVERS, EUR/ton | 8.70 | ||
| 17.08% | |||
Contact us and our managers will help you to reach them!
Contact us and our managers will help you to reach them!
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A minor change in the milling process can lead to remarkable results!
2015-2024
